LT 902 Series Pipeline Pig Detector

Overview

Pipe cleaning is a part of the daily operations of many sea and land facilities. The operator needs a reliable method to confirm whether the pig has left the pig launcher or arrived at the receiving end. The LT 902 series pipeline pig detector is based on our patented acoustic intelligent sensor technology platform, with a compact structure and easy to use. The speed and simplicity of its installation principle are unmatched by other ball indicators. In addition, it can accurately and reliably detect all types of cleaning devices without the need for any inserts.


Features

Optimizes production efficiency

Real time measurement

Non-intrusive, easy to install

Refit/install without shutdown

Support local or remote indication

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Principle

The LT 902 Series Pipeline Pig Detector utilizes passive acoustic technology to sense the pig passing through the pipeline and is equipped with a frequency locked digital signal processor (LPDSP). When the pig passes the positioning point of the detector, the instrument will detect and analyze the signal level changes at multiple frequencies. The indication of the pig passing can be displayed by the local light on the instrument, or by the signal output to the control system or indicator panel. The signal output is either "Pig Pass" or raw ball pass data used for further analysis. By using a computer equipped with Lightwaves's proprietary software or by inputting data into the main control system, users can obtain graphical displays of the signals received from the pig detector. The output is 4~20mA analog or RS485 digital signal.


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Diagram of Pig and Sensor Positions



Technical Parameters

Sensor

Principle:

Intelligent Acoustic Sensor

Installation:

Clamp-on (Non-intrusive)

Protection:

IP56, IP65, IP66, IP68 (Optional)

Ambient Temperature:

-40℃ to 60℃ [-40℉ to 140℉]

Accuracy:

±2s

Pipeline Temperature:

-40℃ to 150℃ [-40℉ to 300℉]

Power:

24VDC@2.8W, 110/240VAC 50/60Hz, Solar, Lithium Battery (Optional)

Docking:

M20 Aviation Connector, 1/2" NPT

 Output:           

2 Alarm Relays, 4-20 mA/0-20 mA Analog, RS-232, RS-485 (Modbus RTU, Profibus Protocol)    

Alarm Indication:   

Relay, Local Light, External Light, MCS, 4-20 mA, via RS485 connection to Modbus

Material:

316 Stainless Steel

Weight:

Ex ia<3kg, Ex de/m <8kg

Software:

Windows-based Analysis Testing Software, Embedded (Optional)

EPC:

Ex db ia [ia IIC Ga] IIB T6 Gb

LT 902 Controller - Fixed

Power:

110/240VAC@50/60Hz、24VDC@15W

Software:

Linux based, embedded

Temperature:

-40℃~+70℃

Docking:

M20 Aviation Connector, 1/2" NPT

EPC:

EEx ia IIC T6, EExia IIC T4, ExdIIBT4

Output:        

Analog 4-20mA/0-20mA @ 500 ohms (Tunable) 0.1% Accuracy

Wall-Mount:

Size: 240x184x118mm Material: 316L Stainless Steel Protection: IP56, IP65, IP66, IP68 Weight: 10kg

LT 902 Controller - Portable

Power(Charging): Lithium Battery, Runtime > 24 Hours

Tamperature:

-40℃~+70℃

Accuracy:

0.01g/s (optional 0.001g/s)

Storage:

25Years (32GB storage card)

EPC:

ATEX EEx ia IIC T6, EEx ia IIC T4, EExia IIB T4,   Exd IIBT4

Output:

Digital, RS485 Modbus, Ethernet

HMI:

 7" LCD Touch Screen

Protection:

IP65 (case closed), IP50 (case opened)

Size:

406x330x174mm

LT 902 Controller - Wireless

Power(Charging):

Lithium Battery, Runtime > 48 Hours

Tamperature:

-40℃~+70℃

EPC:

ATEX EEx ia IIC T6, EEx ia IIC T4, EEx ia IIB T4, ExdIIBT4

Output:

Digital, RS485 Modbus, Wireless;4G, 5G, LORA, ZigBee, Bluetooth, WiFi, optional

Protection:

IP56, IP66, IP68 (optional); Size: 600x300x1500mm



Applications

Oil/gas transportation pipeline

Chemical and process industry pipelines

Maintenance of urban pipe networks

Gas storage injection and production pipeline       

Pipeline hydro-static test

Pipeline drying operation

Leakage detection and location assistance

Maintenance of industrial pipeline


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